To produce cushions for wearable consumer product hardware.
Die Cutting: This method uses a customized steel blade, or “die,” to punch specific shapes out of flat foam sheets, much like a heavy-duty cookie cutter.
Compression Molding: Pre-heated foam is placed into a heated mold cavity and squeezed under high pressure until it takes the shape of the tool and cures.
Vacuum Forming: A sheet of foam is heated until pliable and then pulled tightly against a mold surface using suction to create detailed contours.
Injection Molding: Liquid resin mixed with a blowing agent is shot into a closed mold, where it expands and solidifies into a complex, three-dimensional part with a durable outer skin